Talked to Hardware Partner today. After much discussion, we've decided to run with multiple small boards to steer away from Bad Joss w/r/t board layout software. There seems to be no middle ground between "I just do a board every once in a while" and "I lay out 10 boards a day in production mode". Here's a hint for all you board layout people: give me an option that says "I lay out a board a month, and I might even want to sell the damned thing - but I can't afford a $1000 expenditure for something this teensy."
Or something like that. If someone was offering me a commercial-OK license for $200, we'd all be happy. Right now, nobody is happy. How's that working for everyone?